Automatic Horizontal Scraper Centrifuge

Automatic Horizontal Scraper Centrifuge

The liquid/solid mixed fluid is distributed in the Automatic Horizontal Scraper Centrifuge drum through the feed pipe. Under the action of the centrifugal field, the solid phase is intercepted by the filter disc and the liquid phase is filtered out. Feeding continues until the material is full, then stop feeding. If the process requires, the filter cake is washed and purified, and the washing liquid is filtered out at the same time. Further deliquescence is performed until the separation requirements are met.
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Description
Technical Parameters

Working principal

 

The liquid/solid mixed fluid is distributed in the Automatic Horizontal Scraper Centrifuge drum through the feed pipe. Under the action of the centrifugal field, the solid phase is intercepted by the filter disc and the liquid phase is filtered out. Feeding continues until the material is full, then stop feeding. If the process requires, the filter cake is washed and purified, and the washing liquid is filtered out at the same time. Further deliquescence is performed until the separation requirements are met. At full speed or medium speed, the scraper scrapes off most of the filter cake, completing a working cycle.

GKH adopts the siphon principle to increase the filtering power and achieve a lower moisture content of the filter cake.

 

Control process

 

Horizontal scraper centrifuge control process

 

The operation of the centrifuge is controlled by PLC, and the system runs automatically according to the preset program. Different machine systems have corresponding operating parameters or adjustment ranges. Appropriate operating parameters are set for specific working conditions during commissioning and subsequent operation to meet separation requirements. The control system automatically repairs or protects overloads during actual operation.

The automatic control system controls the centrifuge host, hydraulic system, pneumatic system, nitrogen protection system, valves, and pumps, valves, material conveying systems, etc. related to the centrifuge.

 

Personalized configuration

 

Model

GKF

GKH

GK

Flip cover

Standard: Fully open

Standard: flat cover; Customized: full flap

Standard: flat cover;

Residual filter cake removal device

Standard: Gas backflush

Customized: Spiral hob

Customized: Spiral hob

Standard: Gas backflush

Customized: Spiral hob

Explosion-proof configuration

Customization: Replacement + oxygen measurement + gas seal + liquid seal + butterfly valve

Speed

As per technical parameter

As per technical parameter

As per technical parameter

Online cleaning

Standard: All positions of the inner cavity

Customization: As per requirement

Customization: As per requirement

Online sterilization

Customization:Have

None

None

Installation form

Through-the-wall installation, whole-machine installation

 

System integration and installation

 

GKH machine installation

 

GKH Centrifuge installation

 

  • The whole machine is installed on the ground: the unloading is connected to the filter cake conveying system on the lower floor.
  • The whole machine is installed on a high platform: this floor has reserved space for unloading and filter cake conveying.

 

GKH through-the-wall installation

 

GKH Centrifuge through-the-wall installation

 

Key Features

 

  • Flat plate structure, no foundation installation, liquid damping vibration reduction
  • Flat cover or full flip cover, hydraulic locking
  • Duckbill distributor, adjustable feeding device, improve distribution balance
  • Gas backflush or spiral roller to remove residual filter cake
  • Material layer thickness setting + material layer detection + n times of feeding to ensure the thickness of the filter cake layer
  • Automatic repair of filter cake imbalance + over-vibration standby protection
  • Atomization washing, washing quantitative control, intermittent/pulse washing
  • High-speed or medium-speed scraping (settable)
  • Washing filtrate conductivity detection + liquid conversion
  • Filtrate sampling port
  • High-precision drum (CNC machining, high-precision balance), high separation factor, improve separation efficiency
  • Set main shaft seal and scraper shaft seal , the shaft seal pressure is 20mbar higher than the inner cavity, and the exhaust gas is discharged in an orderly manner
  • Combined transmission belt
  • Speed ​​sensor
  • Automatic bearing oil replenishment device
  • Stepless layered scraping, automatic repair of stalling, wear-resistant and anti-pollution design of scraper blade
  • Fully enclosed hydraulic station, stainless steel hydraulic oil tank
  • Automatic cleaning program
  • The system is fully enclosed to meet the requirements of clean production
  • Computer and mobile phone APP remote monitoring system
  • Multiple protections: over-vibration protection, cover opening protection + locking protection, motor overload protection, material level detection overload protection, scraper in-situ protection, process linkage mechanical + electrical protection, nitrogen protection, static grounding protection, fault diagnosis and standby protection, maintenance lock protection

 

ENCO Horizontal scraper centrifuge

 

System Configuration

 

  • Centrifuge host
  • Hydraulic system
  • Electrical control system
  • Explosion-proof operation box/explosion-proof touch screen
  • Nitrogen protection-oxygen content detection
  • Nitrogen protection-nitrogen replacement
  • Liquid seal
  • Gas seal
  • Mother liquor sampling tee
  • Filter cake transfer bin
  • Discharge valve, feed valve, washing valve
Horizontal scraper centrifuge System Configuration

GKH appearance

 

GKH Horizontal scraper centrifuge appearance
ENCO GKH Horizontal scraper centrifuge

 

Technical parameter

 

Item

GKF/GKHF 800

GKF/GKHF 1000

GKF/GKHF 1250

GKF/GKHF 1600

Drem diameter(mm)

800

1000

1250

1600

Drum capacity(L)

100

180

350

700

Max.load(KG)

125

250

450

950

Max.Rotating speed(r/min)

1600

1400

1200

950

Separation factor

1145

1097

1007

808

Main motor power(KW)

30

37

55

90

Hydraulic motor power(KW)

1.5

1.5

1.5

1.5

Host weight(KG)

5500/6000

7000/7500

8500/9000

16500/17500

 

Item

GK/GKH 800

GK/GKH 1000

GK/GKH 1250

GK/GKH 1600

Drem diameter(mm)

800

1000

1250

1600

Drum capacity(L)

100

180

350

700

Max.load(KG)

125

250

450

950

Max.Rotating speed(r/min)

1600

1400

1200

950

Separation factor

1145

1097

1007

808

Main motor power(KW)

30/45

37/55

55/90

90/132

Hydraulic motor power(KW)

1.5

1.5

1.5

1.5

Host weight(KG)

5500/5500

6000/6500

8000/8500

16000/17000

 

 

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