1. Project background
The client is one of Egypt's largest corn product processors, primarily producing glucose, fructose, and sorbitol. In the syrup concentration process, their existing evaporation system mainly included:
MVR (Mechanical Vapor Recompression) evaporators
- Multi effect evaporators
- However, the original equipment (primarily sourced from Europe and the US) experienced the following issues after many years of operation:
- High energy consumption: Excessive steam and electricity usage, failing to meet modern energy-saving standards
- Unstable operation: Frequent scaling and clogging during syrup concentration
- ENCO engineers conducted a thorough evaluation, identifying the main issues:
- Severe scaling in falling film evaporators, affecting heat transfer
- Insufficient automation, requiring excessive manual adjustments
2. Why Choose ENCO?
1.Industry-leading expertise
- ENCO has more than 600 successful evaporation projects in the food and chemical sectors
- Holds multiple patents for energy-efficient evaporator optimization
2.Proven project experience
- Completion of similar evaporation system retrofits for sugar mills across Asia, Africa, Europe, and North America
- Specialized in high-concentration syrup evaporation (e.g., glucose syrup, fructose concentrate)
3.Customized solutions
- Adaptive retrofitting of existing equipment instead of full replacement
- Smart control optimization to minimize manual operation errors
4.Reputation & reliability
- ENCO is internationally recognized in evaporation technology with high client trust
Looking ahead, ENCO will continue expanding its technical services in the global sugar and food processing industries, helping more enterprises achieve efficient, energy-saving evaporation system upgrades.